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如有可能,请在回装管道前,按相关标准对阀进行压力密封测试和性能测试。
Electric ball valves have a long service life and maintenance free period, which will depend on several factors: normal working conditions, maintaining a harmonious temperature/pressure ratio, and reasonable corrosion data.
When repairing or maintaining, attention should be paid to:
When the electric ball valve is closed, there is still pressurized fluid inside the valve body
Before maintenance, relieve the pipeline pressure and place the electric ball valve in the open position
Before maintenance, disconnect the power or air supply
Before maintenance, detach the actuator from the bracket
It is necessary to first verify that the upstream and downstream pipelines of the electric ball valve have been depressurized before proceeding with disassembly and disassembly operations
When disassembling and reassembling, care must be taken to prevent damage to the sealing surface of the parts, especially non-metallic parts. Special tools should be used when removing the O-ring
The bolts on the flange must be tightened symmetrically, gradually, and evenly during assembly
The cleaning agent should be compatible with rubber parts, plastic parts, metal parts, and working media (such as gas) in electric ball valves. When the working medium is gas, gasoline (GB484-89) can be used to clean metal parts. Clean non-metallic parts with pure water or alcohol
The disassembled individual parts can be cleaned by immersion. Metal parts that have not yet decomposed non-metallic parts can be wiped with clean, fine and clean silk cloth impregnated with cleaning agent (to avoid fiber detachment and adhesion to the parts). All grease, dirt, adhesive deposits, dust, etc. that adhere to the wall surface must be removed during cleaning
After cleaning non-metallic parts, they should be immediately removed from the cleaning agent and should not be soaked for a long time
After cleaning, it is necessary to wait for the cleaning agent on the cleaned wall to evaporate (it can be wiped with silk cloth that has not been soaked in the cleaning agent) for assembly, but it should not be left for a long time, otherwise it will rust and be contaminated by dust
New parts also need to be cleaned before assembly
Use lubricating grease for lubrication. Lubricating grease should be compatible with metal materials, rubber parts, plastic parts, and working media of electric ball valves. Apply a thin layer of lubricating grease to the surface of the seal installation groove, a thin layer of lubricating grease to the rubber seal, and a thin layer of lubricating grease to the sealing and friction surfaces of the valve stem
During assembly, metal debris, fibers, grease (excluding those specified for use), dust, other impurities, foreign objects, etc. should not be allowed to contaminate, adhere to, or stay on the surface of the parts or enter the inner cavity
1) Lock the packing again
If there is slight leakage at the packing, the valve stem nut must be tightened again.
Attention: Do not lock too tightly, usually lock another 1/4 turn -1 turn, and leakage will stop.
2) Replace valve seats and seals
A) Dismantling
Place the valve in the half open position, flush and remove any hazardous substances that may exist inside or outside the valve body.
Close the electric ball valve, remove the connecting bolts and nuts on both flanges, and then completely remove the valve from the pipeline.
Disassemble the drive device in sequence - actuator, connecting bracket, lock washer, valve stem nut, butterfly spring, Glenn, wear plate, and valve stem packing.
Remove the body cover connecting bolts and nuts, separate the valve cover from the valve body, and remove the valve cover gasket.
Confirm that the valve ball is in the "off" position, which makes it easier to remove it from the valve body and then remove the valve seat.
Gently push the valve stem downwards from the hole in the valve body until it is completely removed 。 Then take out the O-ring and the packing under the valve stem.
Attention: Please operate with caution to avoid scratching the surface of the valve stem and the sealing area of the valve body packing box.
B) Reassembly
Clean and inspect the disassembled parts, and it is strongly recommended to replace the sealing components such as the valve seat and valve cover gasket with a spare parts package.
Assemble in the reverse order of disassembly.
Cross tighten the flange connecting bolts with the specified torque.
Tighten the valve stem nut with the specified torque.
After installing the actuator, input the corresponding signal to drive the valve core to rotate through the rotating valve stem, causing the electric ball valve to reach the open and closed positions.
If possible, please conduct pressure sealing and performance tests on the valve according to relevant standards before reinstalling the pipeline.